Thermoplastic Carbon

 

Leading the Global Thermoplastic Revolution

 

Thermoplastic technology is an advanced manufacturing process that involves heating thermoplastic material to a pliable state, forming it under high pressure, and then cooling it to set the shape. This method offers high production efficiency, supports diverse market demands, and reduces manufacturing costs. Additionally, the material is recyclable, aligning with global environmental sustainability goals.

 

 

Sustainable & Friendly for The Environment

 

Tougher & Better Impact Resistant Than Thermoset

 

Comfortable & Stable Riding Experience

 

 

Consisted Quality for Manufacturing

 

Rapid Production by Automatic Process

15 Min Per Frame

 

 

Lightweight

Each thermoplastic bicycle frame is carefully designed to reduce weight while enhancing stiffness, ensuring superior performance and agility on both urban streets and rugged trails.

 

Automated Production

Our highly automated production process ensures fast and efficient manufacturing, with production cycles as short as 15 minutes per unit. Helps reduce labor costs, shorter lead time and increase overall efficiency.

 

Impact Resistance

 
Thermoplastic has high impact resistance, allowing frames to endure extreme conditions and challenges, ensuring rider safety and comfort.

 

Sustainable and Eco-Friendly

We are committed to sustainability by using recyclable thermoplastic materials. Our goal is to reduce the carbon footprint during production and support green cycling initiatives.

 
6 Stages of Thermoplastic Carbon Fiber Reinforced Polymer

 

 

  • Step 1. Prepreg

    Carbon fibers are impregnated with a thermoplastic resin to create a prepreg sheet.

  • Step 2. Blank

    Cut and layered into specific shapes and orientations

  • Step 3. Monocoque

    Single-piece (monocoque) structure using high temperature and high pressure

  • Step 4. Joining

    Using advanced welding specific to thermoplastic materials

  • Step 5. Crushed Scrap

    Excess material from the molding stages is collected, crushed, and reused

  • Step 6. Plastic Pellet for Injection

    Further processed into plastic pellets are used to create new components

 
 
For more information, please contact us to explore future cycling solutions together!
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